China wholesaler Anti-Acid Rust Prevention Connector Wholesale Customized Alloy Stainless Steel Factory Outlet Metal Joint

Product Description

Product Description

Product Description:  90 DEGREE O RING BOSS SWIVEL TO MALE AN FITTING

Material: Aluminum, stainless steel & steel;
Application: for oil cooler, turbo charger, braking ;
Specification: AN6,AN8,AN10,AN12,AN16;

Market or clients: Worldwide;

Color: Regarding the blue color, it's caused by blue anodised. We can make this fitting with various colors as per customer's  requirement.      


           

Packaging & Shipping

Packaging Detail: 1 set packed individually in plastic bag to prevent from damaging and scratches in transporting, then in carton.                                                                                                                             

Delivery Detail: around 15 days..

Container Loading & Shipment

May loaded in pallets if required by clients;

 

Shipment options: 

By courier door to door like Fedex, DHL, UPS etc;

By Air to buyer's airport; 

By Sea to buyer's seaport. 

Our forwarder can also handle door to door delivery by air and sea (based on DDU terms).  

Other shipment options may also available if required by clients 

 

About SV -Products

Sino Vision's products Range & Features:

Sino Vision's Manufacturing products Range:

1, Injection molds & Plastic parts
Material: PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Special specification available depend on different material and requirement: scracth resistant, flame resistant, UV resistant, food grade, chemical resistant, etc.
Sizes: All size and thickness available.
Process: Injection molding, overmolding.
Surface finish: texture (VDI/MT standard, or made to client's sample), polished (high polish, mirror polish), smooth, painting, powder coating etc.
Colors: clear (standard clear or high optical clear), semi-transparent, other colors (pantone code #, or made to client's sample).
Application: household commodities, electronics, car parts OME & Performance, motorcycles, bikes, machinery parts, hospital, cosmetics and Aerospace etc.

2, Metal parts
Material: aluminium (6061, 7075, A380 etc), stainless steel (SS304, SS316), carbon steel, brass, zinc, etc.
Special specification available depend on different material and requirement: heat treatment to different hardness/strength, rust-resistant, high precision,
Sizes: All size and thickness available.
Process: Machining, casting, die casting, punching/stamping, extrusion, welding, laser cutting (some of the processes are outsourcing from our existed partners).
Surface finish: polished (high polish, mirror polish), smooth, blasting, vibrating, anodizing (standard o hard anodizing), painting, powder coating, blackening, etc.
Application: household commodities, electronics, car parts OME & Performance, motorcycles, bikes, machinery parts, hospital, cosmetics and Aerospace etc.

3, Assembly service
We have assembly line and assembly workers in our workshop.
We making plastic and metal parts, and we sourcing some accessories if needed like hardwares (different kind of screws, bolts & nuts), wires/harness, switches, LED bulbs, batteries, motors, magnets, bearings, glue or double sided stickers, sticking foam, color boxes, printing etc, and assemble them with the plastic and metal parts which we made in our workshops.

4, Car OEM parts & Performance/racing parts

Above products are made in our own workshops.

Some parts made by our partners (related companies): like ultrasonic machines, magnets etc. SV are authorized to sell and export to overseas market. 

SV also sources products for our clients if needed (as a 1 stop service to save our client's time, cost & risks).

Core competitiveness & Features of Sino Vision:

1, Good quality & good quality consistancy & good pricing.
70% of our manufactured products are sold to European and North American market, 10% to other developed countries like Australia, Singapore, Japan etc.
We following ISO quality control system.

2, High credibility & high responsibility.
Management willing to spend more cost or undertake loss to maintain long-time partnership with our clients, this philosophy already deep in everyone's mind in our company (management, sales, engineers, workers etc).

3, Good communication, international/global/westenized vision.
Our sales are only employed if they have got high level English language certificate;
Since most of products are exporting to European and North American market, our team (management, sales, engineers, workshop workers) have a very good understanding on European & North American market's requirement.

4, Professional in manufacturing, handling export procedures and shipment.
We have several engineers has over 20 years experience in product development & manufacturing.
Our sales manager has over 15 years experience in handling exporting projects.

5, Offering 1 stop service for product development, manufacturing and assembly.
We have purchase dept to source the accessories needed for assembly in our workshop, like color boxes, printing, screws, electronic parts, motors, batteries, magnets, stickers or other parts which we donot make ourselves but needed by our clients.

6, Enjoys very high ratings from our clients.
See below link ratings from our European and North American clients

Company Profile

 

Standard: DIN, ANSI, GB, JIS, BSW
Material: Aluminum, Stainless Steel & Steel
Connection: Male
Surface Treatment: Galvanized Sheet
Head Type: Equal
Car Make: Universal Fitment
Customization:
Available

|

Customized Request

universal joint

What are the potential challenges in designing and manufacturing universal joints?

Designing and manufacturing universal joints can present various challenges that need to be addressed to ensure optimal performance and reliability. Here's a detailed explanation:

1. Misalignment Compensation: Universal joints are primarily designed to accommodate angular misalignment between two shafts. Designing a universal joint that can effectively compensate for misalignment while maintaining smooth power transmission can be challenging. The joint must provide flexibility without sacrificing strength or introducing excessive play, which could lead to vibration, noise, or premature wear.

2. Torque Transmission: Universal joints are often used in applications that require the transfer of high torque loads. Designing the joint to handle these loads without failure or excessive wear is a significant challenge. The selection of appropriate materials, heat treatment processes, and bearing designs becomes crucial to ensure the strength, durability, and reliability of the joint.

3. Lubrication and Sealing: Universal joints require proper lubrication to minimize friction, heat generation, and wear between the moving components. Designing an effective lubrication system that ensures sufficient lubricant supply to all critical areas can be challenging. Additionally, designing seals and protective covers to prevent contamination and retain lubrication presents a challenge, as the joint must maintain flexibility while ensuring adequate sealing.

4. Bearing Design and Wear: Universal joints rely on bearings to facilitate smooth rotation and to support the shafts. Designing the bearing arrangement to withstand the loads, maintain proper alignment, and resist wear is essential. Choosing the appropriate bearing type, such as needle bearings or plain bearings, and optimizing their size, material, and lubrication conditions are key challenges in the design process.

5. Manufacturability: Manufacturing universal joints with precision and consistency can be challenging due to their complex geometries and the need for tight tolerances. The manufacturing process must ensure accurate machining, assembly, and balancing of the joint components to achieve proper fit, alignment, and balance. Specialized machining techniques and quality control measures are often required to meet the desired specifications.

6. Cost and Size Optimization: Designing universal joints that are cost-effective and compact while meeting performance requirements can be a challenging task. Balancing the need for robustness, durability, and material efficiency with cost considerations requires careful engineering and optimization. Designers must strike a balance between performance, weight, space constraints, and manufacturing costs to create an efficient and economical universal joint.

7. Application-Specific Considerations: Designing universal joints for specific applications may introduce additional challenges. Factors such as environmental conditions, temperature extremes, exposure to corrosive substances, high-speed operation, or heavy-duty applications need to be carefully considered and addressed in the design and material selection process. Customization and adaptation of universal joints to meet unique application requirements can pose additional challenges.

Addressing these challenges in the design and manufacturing process requires a combination of engineering expertise, material science knowledge, advanced manufacturing techniques, and thorough testing and validation procedures. Collaboration between design engineers, manufacturing engineers, and quality control personnel is crucial to ensure the successful development and production of reliable universal joints.

In summary, the potential challenges in designing and manufacturing universal joints include misalignment compensation, torque transmission, lubrication and sealing, bearing design and wear, manufacturability, cost and size optimization, and application-specific considerations. Overcoming these challenges requires careful engineering, precision manufacturing processes, and consideration of various factors to achieve high-performance and reliable universal joints.

universal joint

What is the lifespan of a typical universal joint?

The lifespan of a typical universal joint can vary depending on several factors. Here's a detailed explanation:

The lifespan of a universal joint depends on various factors, including the quality of the joint, operating conditions, maintenance practices, and the specific application. While it is challenging to provide an exact lifespan, considering the following factors can help estimate the longevity of a universal joint:

  • Quality and Materials: The quality of the universal joint and the materials used in its construction play a significant role in determining its lifespan. High-quality joints made from durable materials, such as alloy steels or stainless steels, tend to have longer lifespans compared to lower-quality or less robust joints made from inferior materials.
  • Operating Conditions: The operating conditions in which the universal joint is used can significantly impact its lifespan. Factors such as torque levels, rotational speed, angular misalignment, vibration, temperature, and exposure to contaminants can all affect the joint's performance and longevity. Operating the joint within its specified limits, avoiding excessive or extreme conditions, and providing proper maintenance can help extend its lifespan.
  • Maintenance Practices: Regular maintenance is essential for maximizing the lifespan of a universal joint. Proper lubrication, periodic inspection for wear or damage, and timely replacement of worn components can help prevent premature failure. Adhering to the manufacturer's recommended maintenance schedule and guidelines is crucial to ensure optimal performance and longevity.
  • Application Requirements: The specific application requirements and demands placed on the universal joint influence its lifespan. Heavy-duty applications with high torque, frequent load fluctuations, or extreme operating conditions may result in increased stress and wear on the joint, potentially shortening its lifespan. Selecting a universal joint that is specifically designed and rated for the application's requirements can help ensure a longer lifespan.

Given these factors, it is challenging to provide a precise lifespan for a typical universal joint. In some applications with proper maintenance and suitable operating conditions, a universal joint can last for several years. However, in demanding or harsh operating environments, or if subjected to excessive loads or misalignment, the lifespan of the joint may be shorter, requiring more frequent replacements.

It's important to consult the manufacturer's guidelines and recommendations for the specific universal joint being used, as they can provide more accurate information regarding its expected lifespan under different operating conditions. Additionally, monitoring the joint's performance, conducting regular inspections, and addressing any signs of wear or deterioration can help identify the need for replacement and ensure safe and reliable operation.

universal joint

What is a universal joint and how does it work?

A universal joint, also known as a U-joint, is a mechanical coupling that allows for the transmission of rotary motion between two shafts that are not in line with each other. It is commonly used in applications where shafts need to transmit motion at angles or around obstacles. The universal joint consists of a cross-shaped or H-shaped yoke with bearings at the ends of each arm. Let's explore how it works:

A universal joint typically comprises four main components:

  1. Input Shaft: The input shaft is the shaft that provides the initial rotary motion.
  2. Output Shaft: The output shaft is the shaft that receives the rotary motion from the input shaft.
  3. Yoke: The yoke is a cross-shaped or H-shaped component that connects the input and output shafts. It consists of two arms perpendicular to each other.
  4. Bearings: Bearings are located at the ends of each arm of the yoke. These bearings allow for smooth rotation and reduce friction between the yoke and the shafts.

When the input shaft rotates, it causes the yoke to rotate along with it. Due to the perpendicular arrangement of the arms, the output shaft connected to the other arm of the yoke experiences rotary motion at an angle to the input shaft.

The universal joint works by accommodating the misalignment between the input and output shafts. As the input shaft rotates, the yoke allows the output shaft to rotate freely and continuously despite any angular displacement or misalignment between the two shafts. This flexibility of the universal joint enables torque to be transmitted smoothly between the shafts while compensating for their misalignment.

During operation, the bearings at the ends of the yoke arms allow for the rotation of the yoke and the connected shafts. The bearings are often enclosed within a housing or cross-shaped cap to provide protection and retain lubrication. The design of the bearings allows for a range of motion and flexibility, allowing the yoke to move and adjust as the shafts rotate at different angles.

The universal joint is commonly used in various applications, including automotive drivelines, industrial machinery, and power transmission systems. It allows for the transmission of rotary motion at different angles and helps compensate for misalignment, eliminating the need for perfectly aligned shafts.

It is important to note that universal joints have certain limitations. They introduce a small amount of backlash or play, which can affect precision and accuracy in some applications. Furthermore, at extreme angles, the operating angles of the universal joint may become limited, potentially causing increased wear and reducing its lifespan.

Overall, the universal joint is a versatile mechanical coupling that enables the transmission of rotary motion between misaligned shafts. Its ability to accommodate angular displacement and misalignment makes it a valuable component in numerous mechanical systems.

China wholesaler Anti-Acid Rust Prevention Connector Wholesale Customized Alloy Stainless Steel Factory Outlet Metal Joint  China wholesaler Anti-Acid Rust Prevention Connector Wholesale Customized Alloy Stainless Steel Factory Outlet Metal Joint
editor by CX 2023-11-08

Tags: